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How long it takes to build costumes for Cincinnati Ballet’s ’Nutcracker’

Cincinnati Ballet principal dancers Melissa Gelfin and Cervilio Miguel Amador in the company’s 2019 production of “The Nutcracker presented by Frisch’s Big Boy.”

Cincinnati Ballet wardrobe supervisor Noelle Wedig-Johnston says she gets one question a lot: “How long does it take to build a tutu?”

More than likely, people ask her how long it takes to make a tutu. But after being part of the ballet for a decade, she knows it’s more of a construction job than a simple sewing project. That’s especially true when you’re talking about a ballet as iconic as this month’s “Nutcracker.”

The answer? “To build a singular tutu it’s 80-100 hours,” she explains. “There’s 15 yards of tulle, and 10-14 layers, depending on the tutu.”

More:Nutcracker ballet returns in full to Cincinnati with special guests

Now, imagine her concern when that carefully crafted costume gets snagged on something as a dancer is seconds away from going on stage.

“They could entirely tear the whole piece on their way to the stage and we'll have to do something like stitch it in a matter of seconds to get them out there,” she says.

Noelle Wedig-Johnston, Cincinnati Ballet wardrobe supervisor, unpacks costumes and equipment at the new Cincinnati Ballet Center for Dance in Walnut Hills on Thursday, Sept. 2, 2021. The company's wardrobe library has costumes dating back to 60 years ago. Moving them from the company's old home on Central Parkway was one of the final steps in settling into this new home.

Bringing characters to life

Creating the costumes that bring Clara, Drosselmeyer and the Nutcracker to life requires precision, vision and teamwork.

Wedig-Johnston works with a team in the wardrobe department on Nutcracker costumes. “We begin the process five weeks out,” she says. “We’re talking five weeks with 3 to 4 people sewing 40-plus hour weeks. So it’s significant.”

Yes, I’d say so.

Cincinnati Ballet's "The Nutcracker," pictured, Friday, Dec. 20, 2019, at Music Hall in Cincinnati. The performance runs through Dec. 29. "The Nutcracker" follows the story of Clara, a little girl who embarks on a journey after she receives a nutcracker as a gift on Christmas Eve. With her Nutcracker Prince, Clara travels through the Land of Sweets, meeting colorful and exciting characters along the way.

Once the production gets to Music Hall, the wardrobe team expands to about 15 people who work together to outfit almost 200 characters each year for “The Nutcracker.” They are responsible for 260 costumes in all, from Clara’s party dress to Drosselmeyer’s cape to the giant dancing bear, and for more quick changes backstage than you can count.

Before any costume makes it to stage, Wedig-Johnston is there for every costume fitting and makes notes for any alterations needed. “Even with a show like this that’s been ongoing, there’s more work than you would think,” she says.

Cincinnati Ballet's "The Nutcracker," pictured, Friday, Dec. 20, 2019, at Music Hall in Cincinnati. The performance runs through Dec. 29. "The Nutcracker" follows the story of Clara, a little girl who embarks on a journey after she receives a nutcracker as a gift on Christmas Eve. With her Nutcracker Prince, Clara travels through the Land of Sweets, meeting colorful and exciting characters along the way.

Another character in the ballet

The tale of the Nutcracker is familiar. So is Tchaikovsky’s score, which we’ve heard everywhere from Barbie movies to cereal commercials. But Wedig-Johnston sees her costumes as another character in that story, one that’s unique to Cincinnati – and helps bridge the music and the story to bring the entire story to life, much like the Nutcracker himself.

“I’ll watch rehearsals without the costumes and when we add them, it changes the dancer entirely,” Wedig-Johnston says. “They start moving differently.”

Rose, performed by Serena Helene Hanavan, dances  during the Cincinnati Ballet's final performance of The Nutcracker on Monday, Dec. 24, 2018, at Music Hall in Cincinnati. The Cincinnati Ballet said attendance of the show this year was the highest it's ever been.

In the meantime, as dancers take the stage as opulent flowers and full-bellied mice, Wedig-Johnston is ready just offstage – in her own costume of sorts. She’s armed with threaded needles, scissors, band-aids and a headlamp, ready for whatever comes her way.

Cincinnati Ballet performs “The Nutcracker” Dec. 16-26 at Music Hall. For ticket information, go to cballet.org.


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