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Rumpke using AI-based robots to improve recycling at St.Bernard facility

New technology, including the use of robots, is being utilized at the Rumpke Recycling Facility on August 24, 2021.

Rumpke Waste & Recycling has invested more than $2 million in the latest recycling technology: artificial intelligence robots that can recover specific objects from the plant line. 

Molly Yeager, corporate communications manager at Rumpke, said the new technology shows a growing commitment to expand recycling. 

"Now that the U.S. markets are coming forward with new ideas and new ways to recover recycled material, and that started happening in 2018, we (Rumpke) started thinking about how we can help. So you're seeing more and more companies pop up wanting to use this recycled material. We have a lot of domestic markets available to us now," Yeager said. 

In 2018, China announced a ban on all imports of plastic. 

Materials are sorted and divided up at the Rumpke Recycling Facility on August 24, 2021.

Before the ban, China was the world's biggest recyclables buyer, taking in 60 percent of plastic waste and manufacturing it into sellable raw materials, according to USA Today.  But a lot of the plastic sent to China was contaminated and wound up in landfills — leading to their government's decision to stop all plastic imports.

Yeager said since that plastic ban; they've seen a considerable increase in demand for recyclable materials from end-users in the United States, such as polypropylene, the No. 5 plastics. 

She explained that plastic is most commonly found in tubs used for food storage like margarine and yogurt. 

Materials are sorted and divided up at the Rumpke Recycling Facility on August 24, 2021.

The new robots installed at their Saint Bernard recycling center are dedicated to pulling No. 5 plastics off the plant line. 

"It's aided in the recovering of tubs. Before that, it was handpicking. So it is allowing us to get more tubs off the line and make sure we're recovering as many tubs as we possibly can," Yeager said. 

Since the machines use artificial intelligence, they learn over time and get better at the task. Rumpke hopes to train the robots to catch more items in the future. 

Rumpke will begin installing additional robots dedicated to retrieving high-density polyethylene, or No. 2 plastics, in the coming months. 

Materials are sorted and divided up at the Rumpke Recycling Facility on August 24, 2021.

"End-users want natural plastics, so those plastics that are like the milk jugs, the natural colors, not colored plastics. The more we can separate those, the higher resell value we can get," Yeager said. 

As Rumpke decided to invest into this new technology, one of the company's most significant considerations is whether long-term end-users will keep purchasing the recycled materials. 

Yeager said so far, the market for recycled plastics has been growing, which is great to see. 

New technology, including the use of robots, is being utilized at the Rumpke Recycling Facility on August 24, 2021.

It's a trend Rumpke has already seen with paper and cardboard recyclables. 

"Now we have great long-term end-users that are saying we need more paper, more cardboard, and we know it's out there," Yeager said. 

She said it's evident more and more people want to recycle, and an increasing number of manufacturers want to use recycled materials.

Materials are brought into a large room to be sifted through at the Rumpke Recycling Facility on August 24, 2021.

"This facility itself was a 32-million-dollar investment, and overall, the company keeps investing millions of dollars in recycling because it is the future. We are a waste and recycling company. Our goal is to be a total waste solution for our customers," Yeager said. 

The addition of robots doesn't mean Rumpke won't still need their employees. Yeager said human labor will still be required to ensure quality control. 


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